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Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line

Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line

Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line
Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line

बड़ी छवि :  Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line

उत्पाद विवरण:
उत्पत्ति के प्लेस: चीन
ब्रांड नाम: CHUQI
मॉडल संख्या: सीक्यू-एसपीपी120-6
भुगतान & नौवहन नियमों:
न्यूनतम आदेश मात्रा: 1 सेट
मूल्य: USD/RMB
पैकेजिंग विवरण: लकड़ी का बक्सा
प्रसव के समय: 60 दिन
आपूर्ति की क्षमता: 10 सेट

Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line

वर्णन
धीमी गति: 0-40 मीटर/मिनट उच्च गति: 0-250 मी/मिनट
कम बिजली: 5.5 किलोवाट उच्च शक्ति: 15 कि.वा
गति -सटीकता: ±1 मी/मिनट रोलर कठोरता: एचआरसी58-60
नियंत्रण विधि: बंद-लूप लिंकेज तनाव समायोजन: वास्तविक समय स्वचालित
प्रमुखता देना:

PP strap extrusion haul-off units

,

high speed PP strapping production line

,

low speed tension haul-off units

Low & High Speed Haul-Off Units for Precise Tension – PP Strap Extrusion Line
Precision Tension Control System

Tension control is a critical factor affecting product thickness uniformity, stretching orientation effectiveness, and final winding quality in PP strapping production. This production line features a multi-stage haul-off system consisting of a low-speed three-roller haul-off unit (0-40 m/min, 5.5KW) and a high-speed five-roller haul-off unit (0-250 m/min, 15KW), as well as multiple high-speed three-roller units (0-250 m/min, 5.5KW), forming a stepped speed and tension control network. The low-speed unit stabilizes the nascent tape after extrusion, while the high-speed units provide precise tension adjustment after stretching and setting. Multi-stage haul-off combined with closed-loop speed control ensures constant, fluctuation-free tension across all sections, providing a solid foundation for high-precision, high-speed production.

Technical Specifications
Haul-off Unit Speed Range Motor Power Rollers Installation Position
Low-speed 3-roller 0-40 m/min 5.5 KW 3 After first tank, before extension box
High-speed 5-roller 0-250 m/min 15 KW 5 After extension box, before embosser
High-speed 3-roller (multiple) 0-250 m/min 5.5 KW 3 After oven, after secondary tank, etc.
Key Features & Benefits
  • Low-speed unit: Gentle traction of nascent tape prevents stretching deformation
  • High-speed units: Precise tension control after stretching and setting
  • Speed accuracy: ±1 m/min, full-line closed-loop synchronization
  • Chrome-plated rollers: HRC58-60 hardness, wear-resistant and non-damaging
  • Stable tension: Multi-stage traction eliminates cumulative tension fluctuations
  • Fast response: Inverter/servo drives for instant tension adjustment
  • Reduced scrap: Stable tension ensures uniform thickness, reducing dimensional rejections
  • High-speed compatible: High-speed units support 250 m/min line speed
  • Coordinated control: PLC unified coordination for easy operation
  • Quality enhancement: Constant tension ensures consistent product performance
Frequently Asked Questions
Why are both low-speed and high-speed haul-off units needed?
The low-speed unit stabilizes the nascent tape after extrusion and before stretching, preventing accidental deformation of not-fully-cooled tape. The high-speed units transport the stretched and set finished tape, meeting high line speed demands. Stage-specific control optimizes tension matching at each section, improving overall stability.
How is speed synchronization ensured among multiple haul-off units?
The entire line uses PLC closed-loop coordinated control. The operator sets the main line speed on the touch screen, and the system automatically calculates the speed ratios for each haul-off unit, precisely executed via inverters. Individual units can be fine-tuned independently to suit different draw ratios and process requirements.
How much tension deviation triggers automatic adjustment?
Tension sensors monitor in real-time. When the actual tension deviates from the setpoint by more than ±2%, the control system immediately fine-tunes the speed or torque of the relevant haul-off motor, bringing tension back within range. This process occurs in milliseconds, virtually imperceptible to the operator.

सम्पर्क करने का विवरण
Jiaxing Chuanqi Machinery Equipment Co., Ltd.

व्यक्ति से संपर्क करें: Mr. Alex

दूरभाष: 86-18858326160

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